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Trenpro Technology: quality standard for switch plugs and sockets

What is the quality judging standard of switch plug and socket? Switch socket is used to deal with electricity, so it has a great relationship with the safety of power consumption environment. If you buy a poor quality switch socket, it is easy to cause electric shock and fire. Look at the quality of American standard switches and sockets. First look at the appearance, the appearance should be smooth, and the material should be uniform. Look at which material is used and whether advanced plastics are used. Good quality switch sockets usually use PC because the material has some flame retardancy, insulation and impact resistance, and it is not easy to change color.

The quality of the switch plug and socket does not mean that the service life is long, so in addition to the quality, it also depends on the frequency of its use. The frequency of the use of switch sockets is standard, the national standard is 40000 times, some brands just conform to the national standards, some brands exceed the national standards, like the bull's switch sockets can be used 80000 times, is two times the national standard. That is to say, the service life of the same quality switch socket is different.

Electrical strength: when the metal panel American 1 gang 2 way switch is disconnected, an electrical attachment with a nominal voltage of more than 130V should be applied with a sinusoidal frequency of 50HZ2000V for 1 minutes and no scintillation breakdown may occur. Electrical accessories with rated voltage above 130V specified in the socket shall be applied sine wave frequency North 50HZ2000V voltage for 1 minutes. No flashover breakdown will occur.

What kind of switch socket is good when the quality and life span are quite good? It must be a high price ratio. Some people have always thought that the expensive is good, so the concept of consumption is wrong. The quality of the product is not rare, therefore, to buy the price is reasonable, in the quality, life and style of the same situation, the price can be considered.

Guangdong Trenpro Technology Co., Ltd. is a manufacturer specializing in R & D, production and sales of XLR Carnon socket, Carnon plug, microphone socket, audio and video socket, mainly engaged in electronic components, automotive electrical appliances from new products to production and assembly to finished products.

The current work is to conduct a design review on a multipurpose power socket for home application with the latest state of art features. Reviews are done in the areas of standard and codings, material selections, universal adapters, sensors and lighting technology. The standards for fabrication of BS 546 and BS 1363 plugs and sockets are essential for safety purposes. Together with selection of suitable material in production of plug and sockets, the occurrence of accidents can be averted. The invention of universal adapters was first coined by Rumble in year 1982 marks an evolution in the history of plugs and sockets. The main focus was to cater the different plug fixtures in various countries. Coupled to this, review works on the various types of sensors and lighting technologies is provided since it could be fused to the universal plug adapters for various applications. This paper then go on in proposing future works which could open new research pathways among worldwide researchers.

Light is an important element in human’s daily activities as it provides brightness in the dark. There are varieties of light source that are being adopted in today daily life such as fire, halogen lamp, fluorescent lamp and light emitting diode (LED) lamp. LED has been chosen as one of the most common lighting systems due to the advantage in energy saving, better luminous and it can be used for a longer period of time. Sensors is also focused in current lighting technology. Sensors will act as a residential 1 gang 1 way 16a light switch for Homes and only be functioned as it detects the gesture related to its specification such as motion or darkness. The usage of sensor in lighting system will further improve the efficiency of the system and provides an alternatives for energy saving. 

The review works will start with a brief overview on the standards and codings implemented, followed by the types of material used on the development of universal adapters and their applications. On the other hand, different types of sensors and lighting technology will be discussed in this work. Last but not least, proposed future works will be presented which could help to open new research pathways in the future.

Standards are the regulations developed by International Standards Organizations (ISO). These standards act as the benchmark to be referred and used worldwide. Standards are documented to overcome differences among standards and technical regulations developed independently and separately by each nation or national standard organization. Codings is a set of rules that specify the standards that need to be followed to fabricate an object mentioned under the standard and codings.

Plugs and wall sockets are the electrical components that connect together to allow the flow of electricity and thus complete the circuit. Plug and sockets are invented in Britain in the beginning of 1880s and designed to have only 2 pins at that time. The official standards then come in when the idea of interchangeable compatible devices were proposed. BS 1363 is the British standards that is used in United Kingdom and mostly the Commonwealth countries. It is a type of single-phase AC power plugs and sockets that can support a voltage up to 250V and a variety of ampere such as 2A, 5A, 13A and 15A.

By referring to 13 A plugs, socket-outlets, adaptors and connection units, there are standards that need to be follow strictly in order to produce a marketable wall sockets with inspection on safety purposes. The sockets shall have marking the necessary information on the parts where it can be read and will not be easily spoiled. 

There are specific safety requirements to be followed for BS 1363 wall adaptor. These can be divided according to 3 types of sockets which are 5A 3-round-pin adaptor, 12A 3-rectangulat-pin adaptor and 15A 3-round-pin adaptor.

5A 3-round-pin adaptors are referred to BS 546 as international standard. To design and manufacture BS 546, it must have protection from fuse-link conforming to BS 1362 together. Only an allowable current of not exceeding 5A is permitted for the operation of this adaptor. A 5A adaptor with not more than three 5A sockets protected by one 5A main fuse-link confirming to BS 646 or BS 1362 is permitted (International Organization for Standardization [ISO], 2007).

For 12A 3-rectangular-pin adaptor, the fabricating and designing process should be based on the BS 1363 Part 3 standard. The 13A adaptor that has one or two sockets for 13A plugs conforming to BS 1363 Part 1 need not be fused. For multiway 13A adaptor that has more than two sockets for 13A plug conforming to BS 1363 Part 1, it should have a 13A fuse-link conforming to BS 1363 as protection. For multiway 13A adaptor that has one socket for 12A plug and another socket for 5A plug conforming to both BS 1363 Part 1 and BS 546, respectively, an appropriate fuse-link complying with BS 546 and BS 1362 should be used to protect the outgoing circuits through 5A sockets (ISO, 2007).

While 15A 3-round-pin adaptor is manufactured and designed to BS 546 standard. A 15A adaptor is protected by fuse-link matching to BS 1362. Table 2 shows the number ratings and the current ratings of the socket configuration of 15A adaptor (ISO, 2007).

The safety features of BS 1363 adaptor or wall socket is further enhanced with the usage of safety shutters. The safety shutters is used as such that when a plug is withdrawn from it, the white American power electrical double wall socket  contacts or the socket holes which carry current supply will be automatically closed. The shutters should be operated by mating the earth pin to the earth hole. The shutter for a particular socket aperture should not be able to closed the shutter for another socket aperture independently (ISO, 2007).

In the experiment, plugs and American style single 3 pin socket of rated current 10A are used under conditions of reduction and contact areas and contact vibrations. External heating temperature of 100°C, 200°C, 300°C, 400°C, 500°C, 600°C and 700°C are used to determine the characteristic law of samples. Apparently the plastics insulations of shells are melted and deformed while the metal parts are carbonized but there is no sign of melting and deformation. From the analysis results, it can be concluded that under fault over a small contact area, the plug’s terminal could reach a temperature of 300–400°C and the contact area between plug and socket can reach a temperature of 200–300°C. The major problem in sparking is after melting and carbonizing of insulation material of wall socket, secondary fault including combustion and short circuit may happen directly (Techakittiroj, 2008).

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